Air Conditioning Solutions for Garments and Textile Sectors HVAC
Air conditioning systems in textile for fiber has many benefits that enhance profitability of process and product. Properties like dimensions, tensile strength, elastic recovery, electrical resistance, rigidity, etc. of all textile fiber whether natural or synthetic are influenced by moisture regain, which is controlled by conditioning of air in mill.
Important of Air Conditioning For Garments and Textile Sectors HVAC
All textile fibers whether natural or synthetic are influenced by moisture regain, which is controlled by Air Conditioning in Textile Industry. A clean and safe working environment is a must for the efficient functioning of the textile industry. Thats why some sectors in textile industry need air conditioning solutions.
Air Conditioning Solutions for Spinning & Denim Mills HVAC
Temperature and humidity control are the most important criteria for spinning. Humidity is a major requirement for spinning and its needs to be a constant relative humidity. For Higher and lower humidity there are particular problems that can occur.
- Increases the strength of fibers and production speed.
- Relative humidity prevents formation of laps and fiber brittleness.
- Air conditioning systems reduce heat production from machinery and improve machine's lifetime
Air Conditioning Solutions for Jacquard Factory
Jacquard machine simplifies the process of manufacturing textiles with complexity. Jacquard fabric is an array of designs that includes a couple of patterns with different yarns. Jacquard machines operate lifting and lowering yarns to determine the arrangement and creating desired pattern patterns. Jacquard machines consist of a lot of equipment like motors, spring and other components.
- Air conditioning gives a solution to reduce heat from each component of machines.
- Keep the work area comfortable from excessive heat from jacquard machines.
- Prevent formation of laps from different yarn sections.
HVAC Requirements for LEED Garments Factory
HVAC system has a significant impact on any attempt to achieve LEED certification for Garments factory. HVAC focus on building energy use and the release of pollutant in Garments factory. Also, LEED certification emphasizes the air quality of buildings. HVAC fulfills all needs of LEED certification.
- Improved indoor air quality.
- Less operating, which also means lower maintenance expenses.
- A better environment for people inside the building to work
Air Solutions for Packaging
Low relative humidity is crucial for the packaging industry. Fabrics are packaged in humid warm and moist environments. When the product temperature of the air inside the polythene drop below the dew point the moisture surrounding the product can spoil the product.
- Air solutions prepare packaged products for shipping in various temperatures.
- Make sure moisture doesn't spoil the fiber product.
- Protect businesses from product loss and customer complaints.
Air Conditioning Solutions for Storage
A textile factory store room is storage of raw products and most importantly chemicals. It is necessary to keep these products in a particular environment. Otherwise, it can lead a serious loss for the garments factory.
- Humidification decreases the amount of microdust and flies in the air.
- To preserve textile raw materials high quality, HVAC stores them at a specific temperature.
- Air conditioning system stores dyeing chemicals in working conditions.
Air Conditioning Solutions for Factory Offices
An air conditioning system helps maintain the ideal humidity and temperature levels in a workplace, which should be between 40 and 60% and 21-23°C (69-73°F), respectively. Air conditioning systems reduce smells and filter out dust, allergens, and other pollutants, which can improve the quality of the air at a workplace.Â
- Protect office space from extreme heat of the plant to allow for continuous working processes.
- Air conditioning systems provide a comfortable atmosphere while being economical and energy efficient.
- Air conditioning systems filter out dust, allergies, and other particles to protect air quality.
Important Aspects
Textile industry requires various types of air conditioning for different sectors.
Heavy machinery made from steel and iron is running at different rates and can cause thermal and mechanical problems in machines. Air conditioning solutions keep these machines thermally and mechanically stress-free.Â
Textile warehouses store different kinds of products like raw materials, dyeing chemicals, final products, and machinery spare parts. These different kinds of products need to be stored in different environments. HVAC solutions meet all requirements regarding storing different kinds of products.
Air Conditioning Solutions for Jacquard Factory
How Jacquard Machine Works:
There are many operations between putting yarn into the spring and completing the operation to complete mechanism of the jacquard machine. Jacquard machine includes a couple of motors and other machinery equipment to operate. For completing the design of jacquard fabric these machinery steps must be done properly. Now, air conditioning is needed for reduce the heat each piece of equipment of jacquard machine reveals to complete the machinery work. Otherwise, if there is any problem in any part of the machine, the machine won’t work and product manufacturing will stop.
Why do we use HVAC systems in Jacquard Factory?
Jacquard machines provide opportunities for new designs in the garment sector. But to keep the machine and the design in good shape, air conditioning is needed for Jacquard factory.
Reduce Machine’s Heat
Jacquard machines constructed engineering is collections of gear tools and in the working process, all tools work simultaneously. These gears also release heat and increase machine heat. To reduce all kinds of machinery heat, air conditioning solutions are essential for jacquard factories.
Fabric Design
For design in jacquard machine, different kinds of yarn are used. Jacquard machines control these yarns in the processing. In higher humidity, there is a possibility of formation laps in yarn, which will hamper the design.
Air Solutions Advantages of Jacquard Factory
To deal with these problems, HVAC solutions need in Jacquard Factory besides some advantages.
- Reduce machinery heat and increase the machine’s lifespan.
- Energy and money-saving.
- Minimize heat and dust all over the factory machine room.
- Provide comfortable and safe working areas for workers.
Air Conditioning Solutions for Spinning and Denim Mills
Spinning Mills Sections
Spinning is the first step in manufacturing textile products. Before a couple of decades, people used to do the process of yarn making by hand. Now spinning mills are swapped for technology-based machinery spinning, brought in Textile factories. This machinery system is gone through some particular level to provide top-notch raw materials in Textile factories.
- Blowroom Process
- Carding
- Combining
- Drawing
- Roving
- Cone winding
Denim Mills Section
Denim mills complete the process of making denim from yarn to the final product. In this journey of denim manufacturing, a lot of machinery work has been performed. All these processes included heavy machinery and need to be done accurately for producing quality denim products.
- CAD design room
- Spinning Yarn
- Dyeing and Printing
- Laser
- Washing plant
- Laboratories
Why do we use HVAC systems in Spinning and Denim Mills?
Temperature and humidity control are the most important criteria for spinning. Humidity is a major requirement for spinning and its needs to be a constant relative humidity. For Higher and lower humidity there are particular problems that can occur.
In Higher Humidity
In higher humidity, Fiber has a tendency to attach and lead to formation laps on spins which decrease the production. Laps removal process is manual and time-consuming. As a result, machine parts apron, and top roller can be damaged.
In Lower Humidity
In lower humidity, During the spinning fiber can be brittle and produce electric charges between the fiber, which has impact on yarn and machinery too.
Denim Laboratories
Product quality checks and other tests about denim are done here. Laboratories require a specific environment for performing these experimental and quality check tests.
Air Solutions Advantages of Spinning and Denim Mills
To deal with these problems, HVAC solutions need in spinning mills besides some advantages.
- Increases the strength of fibers and prevents breakage and increases production speed
- It provides flexibility by moving the fiber suspension from one place to another.
- Improves product quality by preventing errors. Wrinkles and dusting are prevented in the product; The product becomes draped.
- Facilitates yarn separation and control.
- As fiber breaks are minimized, fibers, air and dust that fly in the air are minimized and the existing ones are pressed down to the ground.
- Prevent heat from Denim machinery like laser machines, washing machines, dyeing and printing machines.
Air Conditioning Solutions for LEED Garments Factory HVAC
LEED Garments Factory's Goals
For various reasons, Garment owners may want a new structure to achieve some level of Leadership in Energy and Environmental Design (LEED) certification. LEED-certifications Green features include less energy consumption, the use of renewable energy, water efficiency, safety considerations, a comfortable work environment, the use of technology and increase the strength of the building as it is used for industrial purposes. LEED certification is required to achieve specific goals and protect the environment. Goals include.
- Improve air quality in the factory.
- Using as much recyclable material as possible.
- Decrease your use of water and electricity.
- Lower the repair rate and repair cost.
- Provide a better working environment.
Why do we use HVAC systems in LEED Garments Factory?
Because of the high cost of production, all RMG providers are concerned about obtaining LEED certification for energy and cost efficiency. HVAC air conditioning solutions save all kinds of waste costing about keeping the factory’s area comfortable.
Energy and Cost efficiency
Because of the high cost of production, all RMG providers are concerned about obtaining LEED certification for energy and cost efficiency. HVAC air conditioning solutions save all kinds of waste costing about keeping the factory’s area comfortable.
To meet LEED goals
HVAC offers complete air-conditioning systems to meet the needs of buildings. HVAC solutions are able to achieve the majority of LEED certification objectives. Such as reducing the consumption of energy and resources and the cost of repairs and maintenance.
Air Solutions Advantages of LEED Garments Factory
- Control indoor air quality.
- Provide fresh air from outside.
- Reduce chemicals, dust, fabric and textile small particles from the air.
- Save the maintenance and operating cost.
Air Conditioning Solutions for Packaging
Why do we use HVAC systems in Packaging?
Temperature and humidity control are the most important criteria for packaging. Humidity is a major requirement for packaging and its needs to be a constant relative humidity.
In Higher Humidity
When fabrics are packaged in a humid environment with warm, moist air, the moisture from the air is absorbed by the fabrics and sealed in polythene packaging. When the temperature of the air inside polythene drop below the dew point of the air trapped inside the plastic packaging, moisture condenses. Due to the excessive moisture surrounding the product, there is a risk that it will develop a foul odor, fungi, molds, or mildew during shipping.
In Lower Humidity
One of the reasons for rejection is the poor packaging of the product. Because of this poor packaging, when the weather changes, the product quality is decreased. Then the client becomes unsatisfied, and the company loses the order. Another reason is the bad smell and fungus growth in the product.
Process of Packaging
First, to allow the surface moisture from the clothing to evaporate, it is kept inside the room (dry room) for 4-5 hours at 35 5% RH at a temperature just above ambient. Then, dried clothing must be packed in a room (the packing room) with relative humidity (RH) of 35 5% and a temperature of room temperature. The right amount of air conditioning should be used to keep the workplace’s temperature (not below 29°C) comfortable for those who are working there.Â
Air Conditioning Solutions for Storage
Storage Products Require Air Conditioning
Despite the fact that storage racks cover the majority of a warehouse, there are still other practical requirements. The things listed below need a warehouse with HVAC systems.
- Machine Panel Board
- Dyeing Chemical
- Raw Materials
- Machinery Equipment
Why do we use HVAC systems in Storage?
It is insufficient just to have a standard warehouse without any added features. This is why you have to utilize an air-conditioned warehouse. Here are all the benefits of having an air-conditioned textile warehouse, in case you still need more details
Store Raw Materials
Raw textile materials need a specific temperature for quality storage. Humidity levels are also required for yarn, fabric, and other raw materials to keep working properly without experiencing formation laps.
Stock Chemical materials
Textile chemicals demand more than proper labeling and storage. Many chemicals are in conflict with one another, and some are highly toxic, corrosive, or even explosive, among other characteristics.
Air Solutions Advantages of Storage
- Prevent moisture and humidity from damaging the goods being stored.
- Spend money on an efficient HVAC system to avoid paying insurance claims for damage.
- Staff will be more productive and able to concentrate better while working in the air-conditioned warehouse.
- Maintain certain environmental conditions for working with raw materials and chemicals.
Air Conditioning Solutions for Factory Office
Why do we use HVAC systems in Factory Office?
Air conditioning system helps to maintain a comfortable and suitable working environment. A pleasant working environment raises the working percentage from 5% to 15%. So, it is crucial for air conditioning systems in the office area. Here are some benefits of air conditioning in the office.
Protect Office from Excessive HEAT
In factories, there are normally extreme heat in production units. Air Conditioning solution keeps office safe from these excessive heat and controls the working environment.
Control Appropriate Working Environment
HVAC systems provide heating, ventilation, and air conditioning solutions for offices to maintain office environment under control for working. HVAC solutions also provide fresh air to maintain air quality.
Air Solutions Advantages of Office Room
To deal with these problems, HVAC solutions need in Factory Office besides some advantages.
- Ability to Control Temperature Levels.
- Filter out the dust and other airborne particles.
- HAVC solutions are energy and cost efficient within the office area.
- Prevent noise from fan and ordinary heating system.
Recommended Products​
MIDEA VRF - V6
Midea is world no one air conditioning brand with their own META technology and Doctor m software for control.
LG VRF - MULTI V5
LG VRF air conditioning systems offer cost-efficient, flexible, and strong air conditioners with the easiest installation process.
KAWASAKI CHILLER
KAWASAKI ABSORPTION CHILLER comprises gas-fired and oil-fired absorption chiller-heaters and oil-fired absorption chiller.
DUNHAM BUSH CHILLER
Dunham Bush is high-efficiency screw chiller with inverter driven compressor and suitable for Green building applications.
SMARDT MAGNATIC BEARING CHILLER
Smardt Magnetic Bearing Chiller Technology. 100% oil-free. Smardt oil-free centrifugal chillers offer the highest IPLV energy efficiencies.
DAIKIN VRF
Daikin VRV are energy consumption, and prevent energy waste with the best refrigerant flow.
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