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Yarn is one of the root product of Textile industry. Spinning Mills transform fiber to yarn then yarn to fabric. Many cotton mills develop fibers from cotton bales and deliver to textile industry. Spinning is the first step to manufacturing textile products. Before a couple of decades, people used to do the process of yarn making by hand. Now spinning mills are swapped for technology-based machinery spinning, brought in Textile factories. This machinery system is gone through some particular level to provide top-notch raw materials in Textile factories. These levels:

  1. Blowroom Process.
  2. Carding.
  3. Combining.
  4. Drawing.
  5. Roving.
  6. Cone winding.

Now comes why we use HVAC systems in Spinning Mills?

The process of yarn making must go through these particular processes in a particular environment. Temperature and humidity control are the most important criteria for spinning. Humidity is a major requirement for spinning and its needs to be a constant relative humidity. For Higher and lower humidity there are particular problems that can occur. 

In higher humidity, Fiber has a tendency to attach and lead to formation laps on spins which decrease the production. Laps removal process is manual and time-consuming. As a result, machine parts apron, and top roller can be damaged. In lower humidity, During the spinning fiber can be brittle and produce electric charges between the fiber, which has impact on yarn and machinery too.

When a textile machine runs for a long time, heat is released. This heat can develop and interfere with the production and working environment. Additionally, it harms the machine and shortens its lifespan. 

To deal with these problems, HVAC solutions need in spinning mills besides some advantages

  • Increases the strength of fibers and prevents breakage and increases production speed.
  • It provides flexibility by moving the fiber suspension from one place to another.
  • Improves product quality by preventing errors. Wrinkles and dusting are prevented in the product; The product becomes draped.
  • Facilitates yarn separation and control.
  • Reduces static electricity, simplifies the control of the product and prevents the machine speed from static electricity to decrease by 5-10%. In addition, electronic card failures are minimized, machine wear is prevented and machine life is increased.
  • As fiber breaks are minimized, fibers, air and dust that fly in the air are minimized and the existing ones are pressed down to the ground.

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Without perfect humidity, yarn production will be hampered. Then the main raw material of the textile industry will not be available and factories will face a shortage of it. Rather than that, the machines have some requirements regarding humidity and temperature for continuous production. If the requirements can not be fulfilled, then the machine’s part will damage and lose its lifetime. We need to get rid of this problem. HVAC systems provide a complete solution to control humidity and temperature in Spinning Mills. That’s why there is an urgency of installing HVAC solutions in Spinning Mills. VRF AC systems and Chillers are perfect solutions of HVAC for spinning mills. VRF air conditioning system is the best for its particular air-controlling system. Chillers are energy savings and more powerful than VRF systems. Water-cooled chillers are more appropriate than air-cooled chillers.

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